Industries · Automotive

Automotive Coating Solutions

Robotic body and component coating engineered for OEM and Tier-1 production lines — high transfer efficiency, repeatable finish, and stable takt time.

Overview

Automotive

Overview

Spraynex equips automotive body shops and component finishing lines with robotic coating cells, electrostatic applicators, and supervisory process control.

Environment

High-volume, high-mix paint shops with frequent colour change and tight finish standards.

Context

OEM body coating, bumper and trim finishing, under-body protection, and Tier-1 sub-assembly lines.

Problem Statement

The operational reality on the floor.

Uneven coating quality

Manual application creates colour, gloss, and DFT variation across vehicles.

High paint wastage

Low transfer efficiency drives up coating cost per unit.

Throughput limits

Operator-paced lines cannot keep up with model-mix takt.

Manual dependency

Quality is tied to individual operator skill and shift.

Challenges Faced

What slows the line down today.

Material loss

Inconsistent transfer efficiency wastes coating material across shifts.

Slow throughput

Manual steps cap line speed and limit takt-time flexibility.

Labour dependency

Operator-driven processes create variation between shifts.

Quality variation

Finish, DFT, and gloss drift without closed-loop control.

Proposed Solution

How Spraynex engineers the answer.

A repeatable engineering process — from on-site assessment through commissioning and lifecycle optimisation.

  1. Step 01
    Assessment
  2. Step 02
    Engineering Design
  3. Step 03
    Equipment Selection
  4. Step 04
    Automation Integration
  5. Step 05
    Commissioning
  6. Step 06
    Optimization
Results & Outcomes

What changes on the production floor.

Qualitative outcomes Spraynex customers consistently see after deployment. Quantitative impact is scoped against your baseline during engineering.

Improved consistency

Closed-loop control stabilises finish quality across batches and shifts.

Reduced material waste

Engineered atomisation and transfer efficiency lower coating spend.

Higher production efficiency

Automation removes manual bottlenecks and increases line availability.

Reduced manual intervention

Operators move from execution to supervision and process tuning.