Industries · Pharma

Pharma Coating Solutions

GMP-grade coating equipment for tablets, vials, and devices — designed around validated cleaning and audit-ready documentation.

Overview

Pharma

Overview

Hygienic coating systems built to validated cleaning, recipe management, and regulatory documentation standards.

Environment

Regulated GMP environments with strict change control and audit expectations.

Context

Oral solid dosage coating, vial and ampoule finishing, and medical device coating.

Problem Statement

The operational reality on the floor.

Batch-to-batch variability

Coating uniformity drifts without recipe-driven control.

Long cleaning cycles

Manual cleaning consumes shift capacity and risks contamination.

Audit exposure

Paper-based records create traceability gaps under inspection.

Slow changeovers

Manual recipe handovers limit line availability.

Challenges Faced

What slows the line down today.

Material loss

Inconsistent transfer efficiency wastes coating material across shifts.

Slow throughput

Manual steps cap line speed and limit takt-time flexibility.

Labour dependency

Operator-driven processes create variation between shifts.

Quality variation

Finish, DFT, and gloss drift without closed-loop control.

Proposed Solution

How Spraynex engineers the answer.

A repeatable engineering process — from on-site assessment through commissioning and lifecycle optimisation.

  1. Step 01
    Assessment
  2. Step 02
    Engineering Design
  3. Step 03
    Equipment Selection
  4. Step 04
    Automation Integration
  5. Step 05
    Commissioning
  6. Step 06
    Optimization
Results & Outcomes

What changes on the production floor.

Qualitative outcomes Spraynex customers consistently see after deployment. Quantitative impact is scoped against your baseline during engineering.

Improved consistency

Closed-loop control stabilises finish quality across batches and shifts.

Reduced material waste

Engineered atomisation and transfer efficiency lower coating spend.

Higher production efficiency

Automation removes manual bottlenecks and increases line availability.

Reduced manual intervention

Operators move from execution to supervision and process tuning.